Now That Didn’t Take Long…………..!

I have recently bought one of these – a minature bench saw by Proxxon – second hand from ebay for a moderate amount of money, along with a diamond disk with the intention of using it to cut copper clad fibre glass.

If you have attempted to cut copper clad sheet yourself you will know that it is a stunningly good way of blunting tools!

I wanted a better way of cutting copper clad sheet for frame spacers and, particularly, sleepering for trackwork. Having got it I obviously wanted to put into use…………..

So obviously I didn’t choose something simple and instead opted for a scissors crossing because I have never built one before. So here is it, a B7 turnout scissors crossing in P4 with a relatively wide line spacing as this is to be used in a fiddle yard between the up and down roads .

This represents over 24 hrs of work even though the time to make the sleeper bases was quite moderate.

My conclusion on the bench saw is that it is a much better way of cutting through copper clad sheet. The diamond blade slices through it easily. What is less good is that for fairly narrow strips (such as sleepers) it is difficult to get a consistant width along the strip even using a fence. Not a problem for fiddle yard track, but if it is to be used out on the front, it will need to be better.

I have also spent some time thinking through how i can wire this as it is quite challenging for the crossings for the central section. After much pondering, i have decided it is not challenging at all as i will simply cheat and use frog juicers !

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About highlandmiscellany

Just playing trains; my weekday life is a bit more serious though!

Posted on April 17, 2025, in Workbench (other) and tagged , , , , , , , . Bookmark the permalink. 6 Comments.

  1. Very nice, and a challenge I will need to face at some stage but sadly using DC will be unable to utilise juicers. Interesting comment about consistent cutting using your new saw, it makes a lot of nasty dust too doesn’t it. Thanks for a thought provoking post.

  2. I also recently purchased a proxxon bench saw for myself, a new and slightly more modern version of the one you have.

    I have absolutely no problem what so ever cutting anything to a consistent width, the more modern saw also has a separate blank plate which the user passes the blade through to use for thin material to avoid poorly finished edges.

    I haven’t cut any copper clad yet, but I have cut some fairly small sections of wood for a scratch built wood framed passenger halt. I have also used my saw to cut some wooden jigs which are perfectly square.

    very happy with my proxxot FET.

    • I would be interested to hear if you also have no issues with cutting copper clad square as it might mean i need to improve my skills!

      • I used my Proxxon FET to cut copper clad last night, no problems at all, 6mm wide sleepers cut with no problem.

        The big difference from other Proxxon bench saws is that the FET has interchangeable plates which the blade passes through. The saw comes with a blank plate for the user to cut there own slot in to which avoids any significant gap between the saw blade and the plate is passing through, hope that makes sense.

  3. mailf2eb19c07c1's avatar mailf2eb19c07c1

    Dear Mark,

    It’s great to see you are active both modelling & online again. I still don’t know why I haven’t received a reply to my previous e-mails but write to confirm that I would still like to buy one of the soon to be available HR Dia 17 coach kits with board sides & an extra 3rd compartment instead of a luggage space with bogies for it too, as well as 3 HR cattle wagons kits

    Best wishes,

    William

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